The metal separator is used to separate magnetic and non-magnetic metals from free falling bulk materials to ensure product quality. It integrates a rapid removal system for metal foreign materials, which is suitable for detecting bulk products and avoiding metal particles, metal powders, metal screws and other metal foreign materials from mixing into food production. Improve production efficiency, improve raw material utilization, improve product quality, reduce equipment maintenance costs and loss caused by shutdown maintenance. Many friends in the plastic industry do not know how much metal foreign bodies can be separated by metal separators. Below, Dongguan Black Panther Electronic Technology Co., Ltd. will introduce you in detail!
The metal separator has a highly sensitive detector, which can quickly separate various metal impurities, achieve accurate separation and rapid identification, and can separate metal impurities ≥0.3 mm. Wide applicability, a variety of calibers can be selected, models to meet the actual application of customers, can be directly installed on the production equipment, simple operation, and can be a variety of combinations.
When metal separator separates metal foreign matter, the raw material falls freely from the hopper or feeder through the metal separator, if there is no metal impurities, the raw material will directly pass through the metal separator induction area straight down the storage bucket, if the detector detects metal in the raw material, then the diverter valve will act, diverter the metal and a small part of the raw material out, and then the diverter plate quickly returns to the normal position. The shunt plate speed is adjustable, the induction precision is adjustable according to production needs, and even metal particles as small as 0.3 mm can be detected and separated.
In the injection molding industry, plastics will inevitably mix with some metal impurities in the surrounding environment during the process of color mixing, particle reengineering, packaging transportation and injection molding production. The metal impurities mixed with plastic particles not only affect the quality of plastic products, but also may cause huge damage to production equipment such as expensive molds and injection molding machines, affecting production efficiency and reducing product yield.
For example, the source of metal impurities in the plastic: for example, the raw material itself contains metal impurities, metal parts from the maintenance, loading site and the metal wear of the production machine itself and the metal trim worn by the operator. For example, the metal debris contained in the plastic has adverse effects on the production equipment: blocking the injection molding machine, damaging the screw of the injection molding machine, scratching the cylinder body, damaging the mold, scratching the product, blocking the hot runner of the mold - flow block, increasing the difficulty of the material dissolution.
Metal debris affects the normal production operation: damage the machine, affect product quality, lead to customer complaints, damage the market image, resulting in the recovery of market products. The cost involved due to the impact of metal debris: production halt, reduce production efficiency, night shift production is particularly prone to failure, shorten the service life of parts, production loss, overtime, waste; Quality problems: product unqualified rate increased; Maintenance costs; Increase manpower; Increase the cost of parts.
The above is the introduction of how much metal foreign matter can be separated by the metal separator. After the customer purchased the metal separator, the plastic particles were screened, which can effectively remove metal impurities such as iron, aluminum, copper, and even small metal wires can be removed. After a period of use, the workshop production efficiency and product pass rate will be significantly improved, and there will no longer be damage to the screw, blocking the nozzle, hot runner and so on. Metal separator as an efficient removal of metal impurities equipment, simple operation, flexible installation, in addition to widely used in the injection molding industry, in food, medicine, cement, chemical, paper and other industries are also applicable, is the enterprise to improve production efficiency, reduce costs of the "good helper".